The 18th U.S.-Korea Forum on Nanotechnology:
Sensors Related to Human Cognition and Sustainability in Semiconductor Manufacturing


Arizona State University, Tempe
September 23(Mon.) & 24(Tues.), 2024


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Organizers

M.S. Jhon
(U.S.A.)
Carnegie Mellon University
mj3a@andrew.cmu.edu

Jinho Ahn (Korea)
Korea Nanotechnology Research Society

The 18th U.S.-Korea Forum on Nanotechnology:

Sensors Related to Human Cognition and Sustainability in Semiconductor Manufacturing 

Arizona State University, Tempe, Arizona

Adopted on September 24, 2024

The first quarter of the 21st century has overflowed with the advent of nanotechnology convergence and its application in a broad spectrum of science and technology areas along with interdisciplinary research initiatives to achieve rapid advancement toward a fourth industrial revolution. To further promote the development of new technologies, the United States (National Science Foundation, NSF) and Korea (Ministry of Science and ICT, MSIT) have been encouraging a common platform for the exchange of ideas and research collaboration in nanotechnology through Forums, established via the recommendations made by the Korea-U.S. joint committee on Scientific and Technological Cooperation, held on October 31, 2002, in Seoul, Korea.

Since 2003, our Forums have been extremely successful, promoting development in nanotechnology. These Forums have been a testimony to the transformative power of identifying a concept or trend and laying out a vision at the synergistic confluence of diverse scientific research areas. Our Forums have successfully provided a common platform for effective networking between research communities and industries in both countries by identifying emerging areas in nanotechnology which generate significant impacts. This is evident from major collaboration initiatives between the U.S. and Korea established via our Forums. Organizing the Forums has expedited the generation of cutting-edge technologies for thrust areas in both countries.  To our knowledge, our Forum between the U.S. and Korea is the longest Forum of its kind. Our Forum, publicized through Carnegie Mellon website: http://www.cmu.edu/nanotechnology -forum/ has also served as a benchmark for other international forums.

With this mission, we established the 1st U.S.-Korea Forum on Nanotechnology, via NSF funding, on October 14th -18th of 2003, in Seoul. As the Korean counterpart to NSF, participation was overseen and funded by MSIT. The topics in the subsequent Forums were recommended by the advisory committee members depending on the needs of both countries at that time, and the locations of these Forums have alternated between Korea and the U.S. We organized the 2nd Forum, on nanomanufacturing research and the development of educational programs covering the field of nanotechnology. The 3rd Forum focused on active devices and systems research, unlike the passive systems studied during the first two Forums. We held the 4th Forum, where the focus was on the sustainable nano energy with emphasis on the design and characterization of materials as well as devices and systems for energy applications. The 5th Forum focused on the emerging area of nano-biotechnology emphasizing novel nano-biomaterials, instrumentation technologies, and integrated systems for overcoming critical challenges in biomedicine and delivery of healthcare, as well as their environmental, health & safety (EHS), and toxicity issues. The 6th Forum dealt with nano-electronics with emphasis on fundamentals as well as integration with applications including convergence technology with biotechnology. The 7th Forum oversaw discussions ranging in nanotechnology convergence with current and future energy technologies to provide environmentally friendly solutions to the crippling challenges facing the energy sector. These seven Forums culminated in a seamless developmental and feedback process documenting the advent of nanotechnology convergence in broad spectrum of science and technology areas, for the first decade of the 21st century (NANO1). The 8th Forum in 2011, on nanotechnology convergence in sustainability, heralded new horizons in nanotechnology for the next decade (NANO2) by addressing critical problems faced by an ever increasing global population, with an emphasis on environmentally friendly technologies for the future on nanotechnology for sustainability, focusing on water reuse and desalination, greenhouse gas capture and conversion, and sustainable natural resources. The 9th Forum focused on channeling nanotechnology to the masses to responsibly address broad societal challenges such as nanoscience fundamentals, sustainability, and state-of-the-art applications for the new generation of nanotechnology products. The 10th Forum focused on laying out a roadmap for a new generation of nanotechnological products and processes. The 11th Forum focused on a new paradigm in nanomanufacturing, nanocomposite, and nanoinformatics. This Forum provides an opportunity to realize the potential of nanotechnology through the development of innovative and sustainable nanomanufacturing technologies for producing novel strong, light and smart nanocomposites and their management via nanoinformatics which will likely lead to paradigm shifting next generation enhanced performance of products in a broad range of existing industries including aerospace, automotive, energy, environmental remediation, information, and power industries as well as development of new industries. The 12th Forum focused on laying out a roadmap for a new paradigm in nanoscience-convergence in 2-D materials and for water purification via exploring improvements to technological tools for the application of nanotechnology and functional and novel nanomaterials to water-related topics. The 13th Forum focused on a new paradigm in nanoscience- convergence in brain-inspired (neuromorphic) computing and water & energy. The 14th Forum focused on laying out a roadmap for a new paradigm in nanoscience-convergence including nanosensors and neuromorphic computing. The 15th Forum was focused on laying out a roadmap for a new paradigm in nanomedicine area as well as continuing effort on nanosensors including IoT devices. The 16th Forum held in 2019 focused on realizing the promise of nanotechnology through the development of novel nanomedicine focusing at the single-cell level as well as sensors related to human cognition and brain research. We could not hold the Forum for three years due to the COVID-19 pandemic. The 17th Forum held in 2023 explored next-generation semiconductors and the environmental implications of semiconductor manufacturing. In this Forum, we discussed the development of advanced semiconductor devices for emerging neuromorphic in-memory computing, future CMOS nodes, monolithic 3D (M3D) integration, advanced packaging (design, manufacturing, and technology) and heterogeneous integration.

This 18th Forum was held at Arizona State University on September 23rd & 24th, 2024. Seventy-six eminent scientists and policy makers in the field of semiconductors and nanotechnology attended. During this Forum, Welcoming Remarks were provided by: Zachary Holman, Vice Dean for Research and Innovation, Arizona State University; Jinho Ahn, President of Korea Nanotechnology Research Society; and Seongsin Margaret Kim, Program Director of the National Science Foundation. The main event of the Forum consisted of four different sessions, described below.

Keynote Session: This session began with Dr. Birgit Schwenzer, Program Director of the Materials Research Division at NSF. She stressed the impact that nanotechnology could have on our environment with the help of 1D, 2D, and 3D nanomaterials spanning over a wide range of applications that include environmental and clinical applications. Dr. Schwenzer demonstrated how various research thrusts focused on printed electronics, nano catalysts, and sensing technologies were either commercialized or are in the process of technological adoption through partnership from NSF.  Professor Jinho Ahn, President of the Korea Nanotechnology Research Society discussed how the future of the global semiconductor industry could grow and have a direct impact on the lives of people across the globe. More specifically, he highlighted the importance of extreme ultraviolet (EUV) lithography and he summarized the journey to our state-of-the-art lithography process and how each major semiconductor country made significant contributions to where we are today. He also highlighted the ongoing work at the CHIPS Innovation Research Center, Korea, with primary focus on nanotechnology research related to EUV lithography. The momentum was growing among the audience with such inspiring talks and discussions after the keynote speakers’ presentations. The third keynote speech was given by Dr. Victor Zhirnov, who is a Chief Scientist at Semiconductor Research Corporation (SRC). Dr. Zhirnov talked about the importance of strategic planning for semiconductor industry and of a new strategic plan – the microelectronics and advanced packaging technologies (MAPT) roadmap. He also contrasted “data generation” in the so-called “dark ages” (dated to the early hundreds B.C.) with the stupendous growth in data generation and storage in the 21st century. He noted that moving from 2D to 3D technology in advanced semiconductor devices will address the ever-increasing energy demand that is growing at a more rapid pace compared to the comparatively steady rate of the world’s energy production. This session concluded with the scintillating talk by Dr. Om Nalamasu, Chief Technology Officer at Applied Materials, who underlined how sustainable growth can be achieved through deep technology collaboration across the globe. He was optimistic that the resurgence of the semiconductor industry will be enabled by big data and artificial intelligence (AI) which account for significant portion of the revenue generated in the semiconductor industry. While it took about seventy years for the industry revenue to reach the first half of a trillion dollars, it is expected that the industry will reach the next half of a trillion-dollar revenue in just seven years, one-tenth of what it took to achieve the first half. With the exponential increase in the computing demands that are involved in AI systems, the need for efficient and integrated computing solutions is highly desirable. Dr. Nalamasu cited the importance of chiplets and heterogeneous integration along with optical interconnects to address the growing computing demands with energy efficient methodologies.

Poster Session: Professor Jungwon Choi examined the performance of enhancement mode gallium nitride (eGaN) FETs in MHz, KW resonant power converters and demonstrated how to optimize power converter design using eGaN FETs for high-frequency, high-power operation. Professor Jihoon Seo evaluated the sustainability of CMP consumables in semiconductor manufacturing with a primary focus on CMP slurries, pCMP cleaning solutions with the introduction of a robust framework for the Life Cycle Assessment (LCA) of CMP consumables. Professor Inhee Lee presented that even though the size of the bare die is 1-2 nm, the associated systems such as batteries and casings make the Miniature sensing semiconductor devices larger leading to design challenges. He also addressed the challenges in developing small systems and introduce a millimeter-scale system. Professor Hyunwoong Ko predicted PSP causal relationships using multi-modal, multi-scale AM data and the generation of newly synthesized PSP features based on learned distributions. Professor Ivan Sanchez Esqueda synthesized h-BN films, enabling transfer-free CMOS-compatible memristors with outstanding electrical characteristics, demonstrating wafer-scale integration of h-BN memristors with >90% yield, high stability in NVRS characteristics. Dr. Arunkumar Venkataronappa examined the conservation of DIW usage during a CMP process in high-volume semiconductor manufacturing, and metal loss mitigation in advanced nodes fabrication. This process optimization could save 33L of DIW for 1 single wafer. Dr. Sri Siva Rama Krishna Hanup Vegi used environmentally friendly chemicals in CMP and post-CMP cleaning solutions to develop CMP processes in such a way that the yield goals are met with less hazardous materials and minimal chemical wastage.

Session #1: Professor Ahmed Busnaina introduced a sustainable semiconductor manufacturing process that uses suspended nanoparticles to reduce costs by 10 to 100 times. This scalable, additive technology allows for faster and more precise production of nanostructures used in advanced packaging. It addresses the challenges of ultra-fine 3D integration, minimizes environmental impact, and overcomes the limitations of traditional manufacturing methods. Professor Tae-Gon Kim discussed recent advancements in atomic force microscopy technology for the semiconductor industry. He emphasized its critical role in detecting nanometer-scale defects and its integration with white light interferometry for high-resolution 3D analysis. These improvements help to overcome limitations in throughput, operational complexity, and overall device performance. Professor Paul Westerhoff discussed how fabs can reduce their water footprint by reusing industrial wastewater for ultrapure water and cooling systems, reducing reliance on city tap water. He also explored atmospheric water harvesting as a new source of high-quality water, highlighting challenges in cost, technical feasibility, and energy consumption for water purification. Professor Heeyeop Chae presented strategies to reduce global warming gases in plasma etching processes by replacing perfluorocompounds (PFCs) with low global warming potential gases such as fluoroethers, fluoroalcohols, and fluoroketones. His research showed that these alternatives can lower the warming potential of exhaust gases by up to 90%. Professor Bruno Azeredo discussed the development of nanoporous copper for high-surface-area applications, such as hydrogen production and bioelectronics. He covered techniques like dealloying Cu-Al precursors, powder sintering, and 3D printing to create hierarchical, high-surface-area structures, emphasizing the programmability of the resulting materials. Professor Haeseong Lee presented on improving electromagnetic interference shielding effectiveness in semiconductor nanomaterials. He addressed limitations in the ASTM D4935 standard for measuring shielding effectiveness, including issues with sample size, frequency range, and near-field conditions. His presentation focused on enhancing testing methods to improve sustainability in semiconductor manufacturing. Professor Fazleena Badurdeen discussed promoting sustainability in semiconductor manufacturing through a circular economy framework. She emphasized the 6R approach (reduce, reuse, recycle, recover, redesign, remanufacture) and the use of lifecycle assessments. Her focus was on integrating products, processes, and systems to decouple resource extraction from economic growth and drive sustainability. Finally, Ms. Susannah Calvin highlighted the increasing demand for semiconductors and the need to reduce the climate impacts of computing. She emphasized Apple's commitment to becoming carbon neutral, particularly in hardware manufacturing, and the importance of minimizing carbon footprints across the entire value chain.

Session #2: Professor Tae-Woo Lee presented a paper on organic nervetronics for neuroprosthetics. The goal of the work was to investigate suitable artificial nerve components that have suitable short-term plasticity-dominated synaptic properties that mimic the original human sensor or organ.  His team demonstrated stretchable neuromorphic efferent nerves that interface with the muscles of living animals. They used PEDOT: PSS hydrogel electrodes in their components.  The artificial system successfully replicated the natural movements of the hind limbs of mice. Professor Michael J. Sailor discussed silicon-based nanoparticles for tissue-specific drug delivery to the brain.  Nanophase silicon is one of few materials that is non-toxic in human tissue, which also eventually degrades to other waste products that are not harmful in vivo.  Silicon nanopores can serve as cages for trapping and protecting payloads to be delivered to targeted sites in the brain.  The nanopores typically operate in aqueous environments so that the payload is trapped without denaturation, which allows attachment of targeting peptides and other moieties to the exterior of the nanoparticle for selective targeting. Professor Jinmyoung Joo delivered a talk on nanoparticles at the interface of the blood-brain barrier. The objective of the team’s work is to develop nanoparticles for targeted drug delivery to the brain, taking advantage of a framework of bio-inspired molecules that permit delivery of diagnostic and therapeutic payloads to the brain.  These molecules must navigate a host of biological traffic with other normal native molecules in the cellular environment. Professor Mehdi Nikhah presented engineered organotypic disease on-a-chip models. His group’s research objective is to develop organotypic tissue models for biomedical and pre-clinical applications. Tissue-on-a-chip technology permits the understanding of complex human diseases at the small-scale level, surpassing the use of animal models.  This technology streamlines drug development and discovery. It also enables the assessment of the effectiveness of multiple drugs and compounds on diseased cells. The line of research pursued by the team is intended to be relevant to engineered tumor microenvironment models that facilitate studies of early stages of cancer and its progression to metastatic cascades.  The work has also been extended to a vascularized human stem cell-derived tissue-on-a-chip model for investigating cardio-vascular and cerebrovascular diseases. Professor Oh Seok Kwon presented an exposition on the general concept of natural receptors and nerve transmission in humans. His research group combines electronics and artificial receptors that mimic human sensors that can produce emulated sensory signals to investigate how these can be used to reproduce sensory functions of human sensors.  The concept he presented also has more general applications, for example, it can be used to design sensory devices that emulate human sensors such as the nose for smelling and the tongue for taste. Professor Douglas Weber presented a talk on sensing and stimulating the brain to restore neurological function.  His talk provided details on wearable and implantable neural interfaces for restoring or improving motor function in people with paralysis caused by stroke or spinal injury or other neurological disorders.  The gist of this presentation was that neural sensors can measure the activity of motor neurons to enable direct control of prosthetic limbs and other assistive technologies.  Professor Youngbin Tchoe presented a talk on electrocorticogrpahy microdisplay for high precision intraoperative brain mapping. The work discussed an intracranial electroencephalogram (EEG) microdisplay with 2048 GaN-micro-light-emitting diodes at the back of a 1024-channel micro-electrocorticogrpahy (ECoG) grid.  This type of EEG microdisplay enables real-time, high-resolution recording and display of cortical activity by showing spatially corresponding light patterns on the brain surfaces during surgery, for example.   Showing brain activity during surgery is important because it helps to delineate pathological brain regions from functional ones. Professor Sameer Sonkusale gave a talk on sustainable point of care diagnostics for human health and wellness.   The thrust of the presentation was on sensors for point-of-care monitoring. For the widest possible use of such sensors, he emphasized that they should be made from inexpensive, widely available and sustainable substrate materials such as paper, threads, and textiles. An example of this type of sensor was made from smart threads that measures electrolytes and metabolites in sweat for monitoring fatigue. Another sensor type discussed was for saliva diagnostics in the form of thread strips used as dental floss for monitoring stress via the hormone cortisol.  A third sensor that he discussed was for monitoring inflammation by measuring cytokine levels in a biological fluid. Professor Jiwon Lee discussed image sensing technologies and challenges in vision.  This talk discussed the extension of conventional silicon imaging technologies which cover the visible spectrum to the shortwave infrared.  The speaker argued that the shortwave infrared region of the spectrum can provide additional technical information from an image that conventional sensors do not.  The proposed extension overlays a silicon pixel array with quantum dots that absorb infrared light.  The infrared signal thus generated by the quantum dots can be processed along with the normal visible spectrum signal.  The additional information derived from the infrared can be useful in scientific research or in medical diagnostics. The last talk by Professor Josh Hihath expounded on the topic of integration of biomolecular electronics devices and sensors. The key takeaway from this presentation was that it is possible to integrate biological molecules with regular electronic devices or to create functional electronics devices using biological molecules. An example that was discussed was that of a DNA molecule replacing the channel region of a field effect transistor. Such as device is truly a molecular device whose operating principles diverge from traditional classical field-effect devices made from inorganic materials. This class of devices offers opportunities to design molecular sensors that are compatible with biological tissue while simultaneously providing the signals necessary for professing vital information about the environment in which they are embedded.

To explore semiconductor and sensor technology further, we intend to organize the 19th Forum next year to be held in Seoul, Korea. The topics include two emerging themes: neuromorphic & quantum sensors on a chip, and sustainability in semiconductor manufacturing by design. We are confident that the 19th Forum will provide a gateway for opening a new paradigm in semiconductor manufacturing for the future as both the U.S. and Korea have been heavily supporting semiconductor technology as a prioritized economic development area. We also believe that the continuation of the semiconductor and sensor area during the 19th Forum will further promote collaboration between scientists in both countries and will identify concrete collaboration topics and teams. For the past decade, consecutive-year discussions on the same topics, which include neuromorphic computing (13th and 14th Forums), nanosensors including IoT (14th and 15th Forums), nanomedicine (15th and 16th Forums), and sustainability in semiconductor manufacturing (17th and 18th Forums) have been a great success.

The followings are detailed recommendations made by the two sessions during this Forum:

Session 1: Sustainability in Semiconductor Manufacturing

Three critical areas of research were discussed:

1.  Sustainability in Semiconductor Manufacturing

  • Recycling water and Adsorbents
  • Reduction of Toxic gases and chemicals (solvents and chemicals, TMAH, PFAS)
  • Reduction of Energy Consumption
  • –   Total energy consumption throughout the supply chain should be considered.
    –   Energy consumption modeling
    –   Waste heat recovery
    –   Consider greener manufacturing processes

  • Biodegradable materials for packaging
  •  Sustainability by design: consider alternative materials and processes at the design stage and use modeling to evaluate performance at the microchip.

2.  E-Waste: recover, reuse, recycle

  • Equipment for reuse, recycling, and recovery
  • Automation methods for disassembly, sorting
  • New chemical treatments for e-waste?
  • Computational modeling (Candance, synopsis, siemens)
  • Design for hydrometallurgy and pyrometallurgy methods for rare-earth metals: Novel hydrometallurgy and pyrometallurgy extraction methods
  • Shredding, sorting, chemical synthesis and feedstock
  • Design for circularity and sustainability (Disassembly, reusability, recyclability)
  • Policy-level: OEM’s right to repair -> spare parts required to be supplied -> market for reused products (New regulations?)
  • What would be the new purpose of recycled /chips? Agriculture? 

3.  Opportunities in additive manufacturing of microelectronics:

  • Nanomaterial synthesis for feedstock development
  • Needs for legacy instrumentation/equipment/chip/products
  • Quality, reliability by design
  • New devices opportunities from 3D printing
  • Small, integrated, all-in-one scale fabs
  • For reuse of existing chips: refurbishing, augmenting, re-purposing existing chips using AM
  • Needs: custom chips (ASICS), Multi-material printing
  • Hierarchical resolution (high and low-resolution printing methods)
  • High-throughput, parallel printing methods (NOT point-based methods)

Session 2: Sensor related to human cognition

The Second Session of the Forum on Nanotechnology was devoted to Sensors Related to Human Cognition. Broadly defined, these are types of sensors that acquire and process information on the human neural and nervous system.  They are intended to perform two main functions. The first is to provide information on the condition of the system so that corrective action, where necessary and possible, can be taken in case there is a malfunction. The second role of such sensors is to emulate the function of a failed human sensor and provide alternative artificial signals that can be connected to interface with the human neural and nervous system so that close to normal cognition is still possible for the human affected.

Eleven talks were presented in this session which have been summarized previously. The talks ranged from in-depth discussion of sensory systems that interfaced with the human brain or the nervous system, to sensors that are intended to augment or replace failed human versions of the sensor, to nanosystems that deliver tissue-specific drugs to the brain or damaged cells/tissue.

Discussions on Sensor Topics for Next Year’s Forum

On the second day of the Forum, the presenters engaged in robust discussions of potential topics for next year’s Forum. The general consensus of the discussions was that research in the area of sensors for human cognition is still in its infancy.  Much fundamental knowledge remains to be discovered and developed into practical and useful technologies for improving human health and cognition. After several hours of discussions, the group summarized future research into two major areas, with several subareas listed below.

1.  Hybrid bioelectronics and bio-photonics sensors:

  • Engineered living materials for interfaces with cells
  • Low-cost, biocompatible, biodegradable materials for sensors
  • Increasing sensitivity and resolution of sensors
  • Sensitivity and resolution could be improved and enhanced by moving to quantum sensors
  • Alternative modality beyond electrical response

2.  Neuromorphic Human Sensors on a Chip:

  • Sensors here are defined broadly to mean devices that mimic human sensory organs for hearing, smell, taste, touch, and sight
  • Artificial sensors that either restore or enhance lost human sensing
  • Multi-modal sensors that monitor cognitive systems to help diagnosis of malfunctioning of human sensors
  • Sensors that mimic the operating principles of brain and peripheral nerves

Of the two major areas listed above, it is suggested that the second topic on Neuromorphic Human Sensors on Chip, and its subareas be considered for discussion at the Forum for next year.

 

      On behalf of the U.S participants

      On behalf of the Korean participants

      Myung S. Jhon, Professor
      Carnegie Mellon University
      Pittsburgh, PA, USA

      Jinho Ahn
      Korea Nanotechnology Research Society
      Seoul, Korea